Case Studies



$83 Billion Global Consumer Goods Company

Achieved annualized savings of $536M utilizing lean Sig Sigma tools in the customized packaging line


Our Approach

  • Evaluated the end-to-end process to identify waste
  • Optimized process via Six Sigma, lean, time studies & process simulation
  • Cross trained & realigned team member with flow to work capability
  • Established a customized packaging vendor scorecard
  • Standardized procedures

Results

  • $535,872 annual savings delivered
  • Achieved "cycle time" to "TAKT" time
  • Quick responsiveness & exceeded customer satisfaction
  • 25% downtime reduction and 24% head count reduction
  • 6% line speed, 61% productivity, 32% throughout improvement

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Ph: 877-952-7378 x8010 or marketing@xlcservices.com.

Focus Areas

  • Kaizen
  • Dependability
  • Savings
  • Satisfaction

Objectives

  • Cost Minimization
  • Lean Process
  • Continuous Improvement

Tools

  • Flow/Layout diagrams

  • Time Study

  • Process Simulation

  • Takt Time

  • Scorecard